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Additional mechanical manufacturing and FAO [ LMECA2453 ]


5.0 crédits ECTS  30.0 h + 30.0 h   1q 

Teacher(s) Simar Aude ;
Language French
Place
of the course
Louvain-la-Neuve
Online resources

> https://icampus.uclouvain.be/claroline/course/index.php?cid=LMECA2453

Prerequisites
  • LMECA 1451 (Mechanical Manufacturing)
Main themes
  • Manufacturing process selection
  • Complements on machining and computer assisted processing
  • Additive manufacturing
  • Non-conventional machining processes
  • Virtual manufacturing
Aims
  • AA1.1, AA1.2, AA1.3
  • AA2.1, AA2.4, AA2.5
  • AA3.2, AA3.3
  • AA4.1, AA4.2, AA4.3, AA4.4
  • AA5.1, AA5.5, AA5.6
  • AA6.1, AA6.4

More precisely, at the end of the course, the student will be capable to :

  • Choose a manufacturing process for a given workpiece using quantifiable criteria
  • Choose optimal cutting conditions (machines, forces, tools, ')
  • Perceive the interest of computational tools for manufacturing.
  • Evaluate the interest of additive manufacturing in comparison to classical processing methods
  • Pose hypothesis for the numerical modelling of manufacturing
  • Translate the geometry of a workpiece in manufacturing operations
  • Communicate their needs to the technicians un a manufacturing plant.
Evaluation methods
  • Projects are part of the evaluation
  • Oral exam during the exam session
Teaching methods
  • Magistral courses
  • Three projects (process selection, computer assisted manufacturing, additive manufacturing FDM)
  • Plant visits
Content
  •  Manufacturing process selection : selection strategy, project of process selection.
  • Complements on machining and computer assisted processing: cutting forces, automatisation, Mastercam programming project and realization on machine.
  • Additive manufacturing: processes, process selection criteria, metallurgical quality of the workpieces, project on free workpiece in polymer produced by FDM (Fused deposition modelling)
  • Non-conventional machining processes: electro-erosion, laser cutting, water cutting.
  • Virtual manufacturing: Hypothesis of finite elements calculations, practical applications case study. 
Bibliography
  • Materials Selection in Mechanical Design, M.F. Ashby, Butterworth Heinemann.
  • Manufacturing Engineering and Technology, S. Kalpakjian, S.R. Schmid, Pearson.
  • Manufacturing processes and equipement, G. Tlusty, Prentice Hall.
  • Usinage, J.-F. Debongnie, Céfal.
Cycle et année
d'étude
> Master [120] in Mechanical Engineering
> Master [120] in Electro-mechanical Engineering
Faculty or entity
in charge
> MECA


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